Rotary sealing machines are used for packaging applications in different industries and products. The machine can be used for sealing different types of drinks, syrups, milk and soymilk and many plastic cups.
The latest technology rotary sealing machines can be used to deliver big production output in a small package. These machines are designed with a 2-station rotating spindle to carry the containers into sealing position at rates at up to 25 cycles per minute, delivering an output of 1500 pieces per hour in a single head configuration. For small size containers, a dual head tooling can be designed so that with each machine cycle two containers can be sealed thereby offering double the output.
Advance rotary sealing machines can accommodate variety of standard tray sizes over a comprehensive range of depths. Easy to operate, the machine can seal trays with multiple compartments and can even seal the dividers between compartments. Some machines are also equipped with Quick-Swap tooling system that enables the user to switch containers in about 3-4 minutes. These machines are ideal for medium to high production runs of entrees for meals-on-wheels, retail and home meal replacement.
Design
Generally made from stainless steel, the automatic rotary sealing machines are designed for facility for liquid filling, cutting, sealing, auto temperature control, scrape collection, date printing and ultraviolet dis-infection for different types of plastic bottles and plastic vessels.
The sophisticated microcomputer-based technology provides for complete flexibility while making the machine user friendly. Parts, which are required to be cleaned or replaced, are designed so as to ensure easy access and removal with spring clamps or butterfly nuts. The different removable parts ensure quick repair and maintenance.
Applications
Automatic Rotary Sealing Machines have found usage for sealing plastic inserts/plugs of LDPE, HDPE, PP etc. on to bottles of the similar material. The machine is ideal for to handle bottles of various shapes and sizes and provides perfect solution for leak proof /pilfer proof packing of Edible Oils, Petroleum products, Adhesives, detergents and a variety of products in bottles. The machine has found usage in food, detergent, drinks, brewing, medicine and other industrial applications.
Salient Features
- Robust and durable construction
- Produces large production output in little package
- Easy to operate
- Requires minimum maintenance
December 23, 2023
Detergent Cake Making Plant,Detergent Cake Making Machines,Detergent Cake Making Machinery,Detergent Soap Making Machinery
maximios Detergents
Detergent cake making plant is a set of machines that are used to perform different operations required in making detergent cakes.
The different machines used in a detergent cake making plant include –
The trough of the mixer is made of stainless steel having a pair of stainless steel cast Z shaped blades for maximum efficiency of mixing and uniformity of all ingredients. The material after mixing is discharged by manually operated bottom discharge mechanism.
The shaft on which the blades are mounted is supported by heavy-duty spherical roller bearings. The spur gears are of EN 8 casting. The drive comprises of AC electric motor with reduction gear unit mounted on the robust mild steel frame.
Triple Roll Mill
Triple roll mill having slant construction is fitted with finely ground and polished hollow chilled cast iron rolls. Housing with heavy duty self-aligning double row spherical roller bearings on shaft journals supports the rolls. The drive to the rolls is through machine cut helical gears of EN 8. An adjustable serrated scrapper made of spring steel with arrangement of tightening and loosening the same is mounted against the top roll. The machine has provision to rotate rolls at different speed and also has provision for setting clearance between the two rolls by means of hand wheel and screw. The drive comprises of an AC electric motor and reduction gearbox.
Belt Conveyor
A belt conveyor is used for conveying soap ribbons from the Triple Roll Mill to Plodder. The conveyor has white PVC coated belt with ledges glued at fixed distance to prevent sliding of soap. Special side prevents the spillage from sides. The drive comprises of an AC electric motor and reduction gearbox.
Simplex Plodder
Pressure extrusion plodder for extrusion of soap bar under pressure generated by rotating screw. The barrel is fabricated of 304-quality stainless steel plate. An aluminum silicone alloy worm rotates inside barrel. The barrel is jacketed extensively on the outside for circulation of cold water.
A stainless steel 304 quality cast extrusion cone is provided at the mouth of barrel, which is jacketed for heating and equipped with heater, thermostat and temperature indicator. The drive comprises of an AC electric motor and reduction gear box.
The framework is made of mild steel and is guarded for safety.
Rotary Cutter
Rotary cutter is friction driven to cut soap bar coming out of the plodder into predetermined length so as to be made ready for size cutting and stamping. The cutter has two rotating aluminum wheels with blades mounted on them. The height of the rotary cutter is aligned to the mouth of the plodder but can also be varied.
Size Cutter Cum Embosser
A size cutter cum embosser is used for cutting soap bars into cakes and embossing them, and operated by AC Electric motor coupled to suitable Reduction Gear unit.
Detergent Cake Plodder Machine
Detergent Cake Plodder Machine is used in detergent cake industries for good finishing of detergent cake. Made of M.S. or S. S. Worm Pipe, Screw and M. S. Fabrication stand, these machines also come with fixed & adjustable die.